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Surface finishing service

The easiest way to source your custom parts, with 15+ surface finishing options. Get your parts bead blasted, anodized, or powder coated.

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NameServiceApplicable toMachining marksCosmetic
availability
Tolerances
As machined
As machinedCNC machining, Sheet metal fabricationMetals, PlasticsVisible, light surface scratchesNoTolerances are not affected
Smooth machining
Smooth machiningCNC machiningMetals, PlasticsVisible, light surface scratchesNoTolerances are not affected
Fine machining
Fine machiningCNC machiningMetalsSlightly visibleNoTolerances are not affected
Polishing
PolishingCNC machiningMetalsRemoved on primary surfacesAlways cosmeticMet after polishing
Bead blasting
Bead blastingCNC machining, Sheet metal fabricationMetalsRemoved for non-cosmetic, removed on primary surfaces for cosmeticOn requestNot affected except for specific features*
Brushing
BrushingCNC machining, Sheet metal fabricationMetalsReduced for non-cosmetic, removed on primary surfaces for cosmeticOn requestMet after brushing
Anodizing Type II
Anodizing Type IICNC machining, Sheet metal fabricationAluminumReduced for non-cosmetic, removed on primary surfaces for cosmeticOn requestMet after anodizing
Anodizing Type III
Anodizing Type IIICNC machining, Sheet metal fabricationAluminumVisible under anodizingNoMet after anodizing
Black oxide
Black oxideCNC machining, Sheet metal fabricationCopper, Stainless steel, Alloy steel, Tool steel, Mild steelVisibleNoMet after coating
Chromate conversion coating
Chromate conversion coatingCNC machining, Sheet metal fabricationAluminumVisibleNoMet after coating
Electroless nickel plating
Electroless nickel platingCNC machiningMild steel, Aluminum, Stainless steelReduced but visibleNoMet after electroless nickel plating
Powder coating
Powder coatingCNC machining, Sheet metal fabricationMetalsRemovedNoMet before powder coating
Brushed + electropolishing
Brushed + electropolishingCNC machiningStainless steelRemoved on Primary surfacesAlways cosmeticMet after electropolishing
Vapor smoothing
Vapor smoothing3D printingPlasticsSurface gets a smooth glossier appearanceNoMet before vapor smoothing

Surface finishes

Cosmetic finishes

Surface finishes can serve either a functional or aesthetic purpose. Surface finishes that serve both purposes are deemed cosmetic finishes, and are used for cosmetic parts. Producing cosmetic parts requires additional measures to minimize defects such as hang marks and scratches from tools.

Parts with non-cosmetic finish

Non-cosmetic

Primary machining marks will still be visible

  • As machined
  • Smooth machining
  • Fine machining
  • Chromate Conversion Coating
  • Electroless Nickel Plating
  • Anodized type III (Hardcoat)
  • Powder coating
  • Black oxide
Example of parts with cosmetic surface finish on request

Cosmetic on request

Finishes can be either cosmetic or non-cosmetic as per request

  • Brushed + Anodizing type II
  • Bead Blasted + Anodizing type II
  • Bead Blasted
  • Brushed
Example of part with default cosmetic surface finish

Cosmetic by default

These finishes will always serve a cosmetic function

  • Brushed + Electropolished
  • Polishing

Design guide

Defining an A and a B side

Surface finishing often leaves aesthetic defects on your parts, such as hang marks for anodizing. Defining an A- and a B-side in your design will ensure that the most important areas of your part remain free of defects.

In this image you can see how you can define an A-side and a B-side in your technical drawing:

A side: Indicates the most aesthetically important surface, typically the visible side of your product.

B side: Indicates the side that is not aesthetically important, typically the side hidden from visibility after assembly.

A-side and B-side definition diagram

For the primary surface (A-side) of your part, we guarantee defect-free production. In contrast, secondary surfaces (B-side) may be machined with hanging marks and other minor defects. B-side surfaces, like the rest of your part, will be free of scratches, stains and blemishes.

Will my part havePrimary surface (A-side)Secondary surface (B-side)
Scratches, stains, blemishesNoNo
Hanging marksNoMinor hanging marks
Other minor defectsNoUp to 2 minor defects

Quality

Cosmetic Acceptability Criteria

All cosmetic parts produced by Protolabs Network follow our Cosmetic Acceptability Criteria:

Consistency requirements

Each part must be visually consistent across the same batch, meaning:

  • • Same grit must be used across parts for sanding or brushing
  • • Brush marks must be in the same direction**
  • • Color must be consistent to the same pantone when parts are placed next to each other
  • • Gloss units must be consistent across the batch

** Manual brushing marks will be as unidirectional as possible. Please note that for rounded geometries, brushing marks may not be entirely unidirectional.

Visual inspection conditions

The surface quality of every part must meet the following conditions:

  • • Distance: 50cm ±10cm (19,7 in ± 3,9 in) with a 10/10 vision (or corrected)
  • • Incidence angle: Approximately 45º in all directions
  • • Lighting conditions: 500-1000 Lux, color 3300-5300 Kelvin (neutral white)

Good to know

What do you need to know about cosmetic finishes?

  • Cosmetic finishes will follow our Cosmetic Acceptability Criteria
  • Parts will have guaranteed consistency across the batch
  • Batch will be inspected as per AQL level II
  • There will be around a +10% price increase

Put your parts into production today

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